COOL   BREEZE  SPARE PARTS

• COOLING Pads
• Roof Unit Boards and Controllers
• Dump Valves
• Inlet Float Valve
• Inlet Float Sensors
• Inlet Solenoid Valves
• Fan Assemblies
• Other Spares

Note: Any items listed below shown in this colour green are Standard Stock Items available from Cool Breeze South Africa.

COOLING PADS

      

• Replacement Cooling pads are available for all size Cool Breeze units. Check the Units and Specs of the different sized coolers on the Products page for actual pad sizes.  We also offer pads cut to any size, call us for a quote or click here for a link to our Evaporative Cooling Pad site

ROOF UNIT BOARDS AND CONTROLLERS

• Faulty Roof Unit Boards and Controllers are usually repairable at our factory in Wynberg, but if the board or controller does need to be replaced we carry full stock of these items for new and old series Cool Breeze Coolers.
  
• Some of the very early boards and controllers are now obsolete and new replacement parts are no longer available.  If the original parts are beyond repair then the cooler can be upgraded with a new control system.  In these cases some of the auxiliary parts will also need to be replaced with the upgrade.  Please confirm with us beforehand as this is often only a last resort.  In most cases older type boards and controllers can still be repaired.
  
• Roof Unit boards and Controllers can be identified from the following photos:
  
  1.  NESS - LPDE SERIES (PRE 1995)
        

  Original versions of this board had screwed terminal connectors while updated replacement boards have spade connectors. These units were fitted with old type hydraulically activated drain valves. These units were fitted with a 220V Solenoid Valve. A Solenoid Assembly 24v - Retro Fit Kit (24v solenoid valve with 220v transformer) is available for upgrading unit. Only the controller in the photo may be used with these type of boards. For total upgrade of this type of cooler the following parts would be required: Roof Unit Control Board - Fused MRU, Control Pack QM, Control Cable replacement, Electrical Box for MRU - lid and base, Dump Valve/Overflow Unit 220v, Float Valve Fluid Master 703, Fluid Master 20mm Adaptor Tail, Fluid Master Back Nut and Washer, Float Valve/Solenoid Adaptor Piece, Solenoid Assembly 24v - threaded both ends, Water Inlet Elbow/fixing Plate.

  
  2.  COOL ZONE SERIES (1995)

  These units were fitted with Dump Valve/Overflow Unit 220v and Float Valve Fluid Master 703. These units were fitted with a 220V Solenoid Valve. A Solenoid Assembly 24v - Retro Fit Kit (24v solenoid valve with 220v transformer) is available for upgrading unit. A smaller circuit board was plugged in to control wash and drain cycle or on later versions this was included in the main board circuitry.  For total upgrade of this type of cooler the following parts would be required: Roof Unit Control Board - Fused MRU, Control Pack QM, Control Cable replacement, Electrical Box for MRU - lid and base.

         
  3.  COMFORT SERIES (1995)

  These units were fitted with Dump Valve/Overflow Unit 220v and Float Valve Fluid Master 703. These units were fitted with a 220V Solenoid Valve. A Solenoid Assembly 24v - Retro Fit Kit (24v solenoid valve with 220v transformer) is available for upgrading unit. Only Comfort Controller as shown in photo or Comfort Controller with oval buttons may be used with this type of PC Board. For total upgrade of this type of cooler the following parts would be required: Roof Unit Control Board - Fused MRU, Control Pack QA, Control Cable replacement, Electrical Box for MRU - lid and base.

  
  4.  DUAL CONTROL FUSED SERIES (1996)

  This particular PC Board is identified by the 2 Relays and the Fuses present on the board. These units are fitted with Dump Valve/Overflow Unit - 220v and Solenoid Assembly 24v - threaded both ends with Float Valve Fluid Master 703 as standard. These units can be used with either CZ Button Controller or CO Comfort Controller as in photo or can be substituted with Control Pack CY, CR ,CA ,QM ,QA or Roof Unit Control Board - Fused MRU.

  
  5.  DUAL CONTROL FUSED SERIES (1997 - DEC 2000)

  This particular PC Board is identified by the 1 Relays and the Fuses present on the board. These units are fitted with Dump Valve/Overflow Unit - 220v and Solenoid Assembly 24v - threaded both ends with Float Valve Fluid Master 703 as standard. These units can be used with either CZ Button Controller or CO Comfort Controller as in photo or can be substituted with Control Pack CY, CR ,CA ,QM ,QA or Roof Unit Control Board - Fused MRU.

  
  6.  ROOF UNIT CONTROL BOARD - FUSED MRU WITH CONTROL PACK CY/CR/CA (JAN 2001 - PRESENT)

  These units are fitted with Dump Valve/Overflow Unit - Counter Weight and Solenoid Assembly 24v - barbed type with Float Sensor MS as standard. These units can be used with either Control Pack CY, CR or CA as in this photo or with Control Pack QM, QA as in next photo. These Roof Unit Board - Fused MRU can also be used to replace previous Dual Control Fused Series Roof Unit Boards.

  
  7.  ROOF UNIT CONTROL BOARD - CF  WITH CONTROL PACK CPF/R (JAN 2004 - OCT 2007) - TWIN FAN DOUBLE VOLUME COOLERS

  These boards and controller are used exclusively in the Twin Fan Double Volume coolers until Oct 2007. These units are fitted with Dump Valve/Overflow Unit - Counter Weight and Solenoid Assembly 24v - barbed type with Float Sensor MWL as standard. These type of control boards can be cascaded with as many coolers as required off one controller. These units can only be used with Control Pack CPF/R as in photo.

  
  8.  ROOF UNIT CONTROL BOARD - FUSED MRU WITH CONTROL PACK QM/QA (OCT 2006 - PRESENT)
                                   * FROM OCT 2007 ALSO IN TWIN FAN DOUBLE VOLUME COOLERS *

  These units are fitted with Dump Valve/Overflow Unit - Counter Weight and Solenoid Assembly 24v - barbed type with Float Sensor MS as standard. These units can be used with either Control Pack QM or QA as in photo. These Roof Unit Board - Fused MRU can also be used to replace previous Dual Control Fused Series Roof Unit Boards.

DUMP VALVES

• Dump Valves are an integral functioning part of a Cool Breeze cooler - these ensure that all solid particles left after the process of evaporation and filtration are dumped from the sump of the cooler thus prolonging the life of the CELdek pads and all other internal working parts.
  
• Dump Valves can be identified by the following photos:
  
  1.  OLD TYPE NESS/LPDE HYDRAULIC DUMP VALVE (PRE 1995)
  

  These type of dump valves were used in the early Cool Breeze models and controlled by water mains hydraulic pressure. These dump valves are no longer available but can be replaced by Dump Valve/Overflow Unit 220v which can be plugged into Solenoid valve or Water Pump terminals on Old type Ness/LPDE PC Boards.

  
  2.  DUMP VALVE / OVERFLOW UNIT 220V (1995 - 2002)

  These dump valves are electrically operated and are were used in conjunction with Float Valve Fluid Mater 703 and Solenoid Assembly 24v - threaded both ends. These dump valves can not be replaced with new type Dump Valve/Overflow Unit - Counter Weight without upgrading to Roof Unit Control Board - Fused MRU, Float Sensor MS and Solenoid Assembly 24v - barbed type at the same time.

  
  3.  DUMP VALVE / OVERFLOW UNIT - COUNTER WEIGHT (2001 TO PRESENT)

  These dump valves are Patented and carry an unprecedented 5 year manufacturers guarantee.  They operate purely by mechanical means without any electrical components for possible failure. These dump valves can only be used in conjunction with Roof Unit Control Board - Fused MRU, Float Sensor MS and Solenoid Assembly 24v - barbed type.

INLET FLOAT VALVE

• Older type Ness/LPDE Coolers had Ball type inlet float valves which are now obsolete.  These can be replaced with Float Valve Fluid Master 703 and Solenoid Assembly 24v - Retro Fit Kit.
  
• All coolers from approximately 1995 to 2001 were fitted with Float Valve Fluid Master 703 as below:

  1.  FLOAT VALVE FLUID MASTER 703 (1995 TO 2001)

  These Float Valve Fluid Master 703 were used in conjunction with Dump Valve/Overflow Unit - 220v and Solenoid Assembly 24v - threaded both ends. Fluid Master Diaphragm - black / green can be replaced, see 3. below.

  
  2.  FLOAT VALVE FLUID MASTER 703 - EXPANDED VIEW SHOWING RELATED INLET PARTS

  This Inlet type Assembly was used in conjunction with Dump Valve/Overflow Unit - 220v. Parts in view are Solenoid Assembly 24v - threaded both ends, Float Valve/Solenoid Adaptor Piece, Fluid Master Back Nut and Washer, Fluid Master 20mm Adaptor Tail, Float Valve Fluid Master 703.

  
  3.  FLUID MASTER DIAPHRAGM - BLACK / GREEN

  These Fluid Master Diaphragm's can be used to service faulty Float Valve Fluid Master 703. Float Valve Fluid Master 703 come standard with a Fluid Master Diaphragm - Black but this can be changed for a Fluid Master Diaphragm - Green where the mains water pressure is low.

INLET FLOAT SENSORS

• All coolers from approximately 2001 to present were fitted with Inlet Float Sensors to work in conjunction with the new type Dump Valve/Overflow Unit - Counter Weight.
  
•  Float valve sensors can be identified by the following photos: 
  
  1.  FLOAT SENSOR MS AND FLOAT/MAGNET
  

  This Float Sensor MS - c/w lead is found in coolers with Roof Unit Control Board - Fused MRU, Dump Valve/Overflow Unit - Counter Weight and Solenoid Assembly 24v - barbed type. The Float Sensor MS and the Float Sensor - Float/Magnet only are sold separately.

  
  2. FLOAT SENSOR MWL AND FLOAT/MAGNET

  This Float Sensor MWL - enclosure and pc board, no lead is found in coolers with Roof Unit Control Board - CF, Dump Valve/Overflow Unit - Counter Weight and Solenoid Assembly 24v - barbed type which are found mainly on the Twin Fan Double Volume coolers. The Float Sensor MWL and the Float Sensor - Float/Magnet only are sold separately.

INLET SOLENOID VALVES

• Inlet Solenoid Valves can be identified from the following photos:
  
  1. SOLENOID ASSEMBLY 24V - RETRO FIT KIT
  

  This Solenoid Assembly 24v - Retro Fit Kit is used to replace 220v Solenoid valves on older Cool Breeze coolers. The part consists of a 24v Solenoid attached to a 24v/220v transformer thus allowing the 24v Solenoid to be operated by a 220v power source as found on some of the older PC Boards.

  
  2.  SOLENOID ASSEMBLY 24V - THREADED BOTH ENDS

  This Solenoid Assembly 24v - threaded both ends is found on older type coolers using Dump Valve/Overflow Unit - 220v and Float Valve Fluid Master 703.

  
  3.  SOLENOID ASSEMBLY 24V - BARBED TYPE

  This Solenoid Assembly 24v - barbed type is found in the latest coolers using Dump Valve/Overflow Unit - Counter Weight and Float Sensor MS or Float Sensor MWL.

FAN ASSEMBLIES

• Fan Assemblies are identified by firstly the size of the motor and secondly by being either "shrouded" or "unshrouded" as follows:
  
  1.A.  UNSHROUDED FAN ASSEMBLY (600W/750W MOTOR)

  This Fan Assembly is known as either Fan Assembly 0600 Watt - unshrouded 518mm or Fan Assembly 0750 Watt - unshrouded 524mm. This Fan Assembly consists of the following parts: Motor 0600w/220v or Motor 0750w/220v, Motor Support Ring - old type unshrouded, Motor Mounting Grommit Kit, 10 x Fan Blade for 518mm Assembly (for 600w motor) or 10 x Fan Blade for 524mm Assembly (for 750w motor), Fan Hub, Fan Hub Screws, Fan Collet Assembly - 10 Blade. This Fan Assembly can be identified by the Fan Impellor being positioned "above" the Motor Support Ring as in the photo.

  
  1.B.  UNSHROUDED FAN ASSEMBLY (1000W MOTOR)

  This Fan Assembly is known as Fan Assembly 1000 Watt - unshrouded 524mm. This Fan Assembly consists of the following parts: Motor 1000w/220v, Motor Support Ring - old type unshrouded, Motor Mounting Grommit Kit, Fan Impellor 524mm 9 Blade - black, Fan Collet Assembly - 9 Blade. This Fan Assembly can be identified by the Fan Impellor being positioned "above" the Motor Support Ring as in the photo.

  
  2.A.  SHROUDED FAN ASSEMBLY (600W/750W MOTOR)

  This Fan Assembly is known as either Fan Assembly 0600 Watt - shrouded 530mm or Fan Assembly 0750 Watt - shrouded 530mm. This Fan Assembly consists of the following parts: Motor 0600w/220v or Motor 0750w/220v, Motor Support Ring - new type shrouded, Motor Mounting Grommit Kit, 10 x Fan Blade for 530mm Assembly, Fan Hub, Fan Hub Screws, Fan Collet Assembly - 10 Blade. This Fan Assembly can be identified by the Fan Impellor being positioned "inside" the Motor Support Ring and the "shrouded" edge of the Motor Support Ring as in the photo. This type of Fan Assembly is found on all current D095 (600w motor) and D125, D160 (750w motor) coolers.

  
  2.B.  SHROUDED FAN ASSEMBLY (1000W MOTOR)

  This Fan Assembly is known as Fan Assembly 1000 Watt - shrouded 530mm. This Fan Assembly consists of the following parts: Motor 1000w/220v, Motor Support Ring - new type shrouded, Motor Mounting Grommit Kit, Fan Impellor 530mm 9 Blade - black, Fan Collet Assembly - 9 Blade. This Fan Assembly can be identified by the Fan Impellor being positioned "inside" the Motor Support Ring and the "shrouded" edge of the Motor Support Ring as in the photo. This type of Fan Assembly is found on all current D195, D230 and D255 coolers.

OTHER SPARES

    

• WATER PUMPS (STANDARD PUMP FITS ALL PAST AND PRESENT COOL BREEZE COOLERS)
  
  
• CORNER POSTS AND CORNER POST FIXING BOLTS
  
  
• FAN MOTOR REPLACEMENT BEARINGS
  
  
• COOLER LIDS
  
  
• CONTROL CABLE MADE TO ORDER (ANY LENGTH - EXTENSION OR REPLACEMENT)
  
  
• WATER DISTRIBUTION MANIFOLDS AND INTERNAL COOLER WATER PIPING